floor deck roll forming machine/roll forming machine used/roof and floor tile making machine
floor deck roll forming machine/roll forming machine used/roof and floor tile making machine,GIHUA,Machinery & Industrial Parts,Machinery,Building Material Machinery,Tile Making Machinery
Ⅰ: General properties: 1)Maximum roll forming speed: not less than 15meters per minute 2)Bending precision: the maximum profile deviations (dimensions and shape) shall not exceed the tolerances specified as following data (or equivalent tolerances); 3)Bending quality: ability to bend the profiles of the specified configuration at the specified maximum steel thickness; cracking of the steel or metal coating is not permitted for all required steel grades.
Ⅱ:Composition of machine: 1. 5 ton manual decoiler 2. Feeding→pre-cutting→forming station→Post cutting system 3. Manual out table 4. Hydraulic station 5. Control desk 6. Spare part list
Ⅲ: Profile, layout & production flow: 1)Material of the profile: Q195, Q235, GI or color steel 2)Thickness range: 0.4-0.6mm 3)Coil width: 1250mm 4)Height: 25±1,effective width: 1100±6mm 5)Finished product length: from 500 mm to (at least) 12’000 mm
Layout of machine(only for reference, the exactly one will be send to customer in 20 days after confirmed order) Working direction base on customer request:
1) Dimensions: 1700mm*1000mm*800mm 2)Width of feeding: 1250mm 3)Capability: 5 Ton
4)Inter diameter: 480-570mm 5)Maximal out diameter: 1500mm
6)Mode of expand &fight: inner expand &fight by manual 7)Way of feeding: manual 8)Color: blue 9)Quantity: 1
2: Feeding→roll forming
(1) Feeding:
Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener. Feeding type: adjustable Feeding width:1250mm Entrance and guide roller: material is SAE1045, HRC48-52° surface with chrome Quantity: 1
(2)Forming Section:
Material of the profile:Q195, Q235, GI or color steel Thickness range: 0.4-0.6mm Main motor power:5.5kw, AC motor, motor inside of main machine (Brand: Guomao of China) Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase Roll station: about 11 stations (according the final design) Roller material:ASTM1045 chrome plated surface with chrome, CNC, Shaft diameter: ¢70mm material: SAE1045 with quenching and tempering Machine roll forming speed: 2-4m/min Transmission: by chain, one inch Roll former has leveling bolts in the base for adjust the leveling Machine base frame adopt H beam welding steel In the main roll forming machine have 2 buttons for urgency stop if happen any malfunction. Machine adopt metal wall as station To avoid accidents, all of drive part adopt protect cover Color of machine: Blue and yellow (or base on customer request) Quantity: 1
(3)Pressing system:
Profile transversal pressing device units allowing to press the profile without damaging the metal coating and to assure a smooth step included; Pressing after forming: Press the sheet after roll forming to required length Hydraulic drive uses the same hydraulic unit with cutting Material of mold:Cr12, 58-62 HRC hardness Pressing by hydraulic, 5.5KW Working pressure: 12Mpa adjustable Length measuring: Automatic encoder length measuring, brand: Omron The cutting sequence is also contained and controlled by the same PLC program Tolerance of length: +/- 1.5mm for each piece end product Quantity: 1
(4)Post cutting system:
Profile transversal cutting device units allowing to cut the bent profile without damaging the metal coating and to assure a smooth cut included; Cutting after forming: Cut the sheet after roll forming to required length Hydraulic drive uses the same hydraulic unit with pressing system Uses two hydraulic cylinders for operation shall include a flow regulator to achieve a uniform lowering knife. Material of blade:Cr12, 58-62 HRC hardness Cutting power by hydraulic, 5.5KW Working pressure: 12Mpa adjustable Length measuring: Automatic encoder length measuring, brand: Omron The cutting sequence is also contained and controlled by the same PLC program Tolerance of length: +/- 1.5mm for each piece end product Quantity: 1
3: Output table:
Frame: welding by tube Size: about 1.0m long*1.0mwide*0.9mhigh One out table with some support roller Supporter roller: ASTM 1045 with chrome Diameter of rollers: 55mm Color: Blue Quantity: 2units
4: Hydraulic station:
Hydraulic power: 4kW Working pressure: 12Mpa adjustable Solenoid valve: 1 group Hydraulic oil: 46# hydraulic oil Color: Blue (or base on customer request)
Quantity :1
5: Control desk:
Programmable setting of profile length and quantity Automatic stopping of the equipment after completion of the cutting programme.
Operating system language: English and Chinese
Computer used to control length & quantity. Machine will automatically cut tolength and stop when required quantity is achieved PLC brand: Panasonic